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WHAT’S HAPPENING IN THE DRESS FORM INDUSTRY 2019 – LARGE SCALE MANUFACTURING

Permission granted from Alvanon

Dress forms and body shape – can the standard dress form hourglass figure be improved upon?

Continuing the conversation of consumers demanding size inclusivity and better fitting garments, this blog post focuses on large-scale manufacturing.  The industry is being forced to take a more serious approach to matching design aesthetic to body shape. This blog reviews the dress forms that are available, for large-scale manufacturing, to make body shape inclusive garment design possible. A previous blog post, What’s Happening in The Dress Form Industry 2019 – Part One, focused on small-scale manufacturing.

Note: The companies below are examined from a U.S. perspective.  Any companies wishing to be added to this list should contact the University of Fashion. Information contained in this post reflects the known status as of March 2019.  Cost ranges are noted in U.S. dollars and do not include shipping or taxes. Please double check links for the latest information.

LARGE SCALE MANUFACTURING 

Traditionally, dress forms used for production were available only within a narrow size range and of only one body shape.

Women: Most dress forms for women are modeled on an hourglass figure in which the hips are slightly larger in diameter than the bust. The waist is about 8-13 inches (20 cm – 33 cm) smaller than bust and 9-13 inches (23 cm – 33 cm) smaller than hips, depending on the size and manufacturer. Dress form companies don’t always separate missy and full sizes for women – sizes range from U.S. 0 to 24, as listed on one size chart.

Men:  The male dress forms usually end at US size 46 with the waist being smaller than the hips.  Since many American men no longer have this body shape, additional padding may be required for a better fit around the stomach.  If men’s clothing is based upon standard dress forms, is the fit of men’s shirts truly correct?

Children:  The child and toddler dress forms tend to be full body forms with certain measurements for each size. Since the obesity rate of the children is rising globally, the question becomes, do the currently available children forms still match the same shape and size that are needed for today children’s wear?

A little review: If you need a background on dress forms, The University of Fashion has a video that categorizes various types of Dress Forms.

Link:  https://www.universityoffashion.com/lessons/introduction-to-dress-forms

 

TRADITIONAL MANUFACTURING DRESS FORMS

Permission granted from The Shop Company

Permission granted from Classy Dress Forms

There are many companies that make direct pinnable and partially pinnable dress forms in the US.  The shape differences are intended to define features (buttocks or busts) or maternity shapes for women. Most companies who make the directly pinnable also sell partially pinnable forms and display forms.  The companies who manufacture traditional dress forms include Dress Forms USA, Superior Model Form Company, Dress Rite Forms Company, PGM Dress Forms, Ronis Brothers, Roxy Display, Only Mannequins, The Shop Company, Subastral Inc., and Classy Dress Forms.  See Table 1, Pinnable Dress Forms at the end of the blog for more details on pinnable dress forms.

Direct Pinnable: The foam thickness is deep enough to handle pins going straight into the form.

Partially Pinnable: The padding thickness is deep enough to handle pins going in at an angle into the form.

 

Should standard forms represent many different body shapes or only hourglass?

Dress Forms from Demographics

With consumer demands, companies are now expanding beyond the traditional sized dress forms.  Even brands not focused on size specific body shape (e.g., plus size) will utilize a range of mannequins and dress forms that have variations in waist-to-hip or waist-to-bust ratios.

 

Alvanon

Permission granted from Alvanon

Alvanon performed extensive anthropometric research to better address garment fit for the branded target customer market.   Custom forms (AlvaForm) are focused on sales regions and demographics of interest.  Alvanon forms are industrial grade and equipped with full functionality for fit evaluation.  The shape of the forms is accurately shaped and proportioned from physical characteristics derived from relevant consumer data.  There is an extensive selection of size categories, for different regions and industries based on population characteristics. The cost range for the Alvanon forms is $1625 to $3450.

Alvanon not only has the data and physical forms available, but also provides Virtual AlvaForm avatars that can be shared between garment designers, technologists and across the supply chain for initial prototyping or sampling.

 

If brands sell garments solely by region, will it be harder to buy clothing on vacation unless you are in the same size range as the locals?  Note to self: Do not forget any clothing before you travel.

 

LARGE MANUFACTURING CUSTOM DRESS FORMS

Some of the companies that make traditional manufacturing dress forms also make custom dress forms that are modified by the customer measurements.  Requirements for the customer information are obtained by measurements or casting.

 

Superior Model Form Company

Professional Missy Fullbody Form, With Arms and Chrome Base. Permission granted from Superior Model Form Company

The Superior Model Form Company has custom and standard dress forms. Customer measurements can be used to create a unique dress form or to fit certain demographics.   The custom forms cost about twice as much as standard forms.

The custom forms are available in the following:  Women, full body or half body forms; Men’s full body and jacket forms; and Children and Toddler full body forms.

 

PGM Dress Forms

Special Size Custom Made Dress Forms. Permission granted from PGM Dress Forms

PGM custom forms can be made from measurements provided by the customer either at a PGM show room or at an on-site service center.  Alternatively, the customer can provide their own measurements.  PGM provides another service that duplicates the brands’ current dress forms.  The forms can be constructed as half-body, full-body, as a sculpture model or a gypsum model, obtained from mold fittings or from measurement fittings of Women, Men or Children.  The cost range for custom forms range from $1400 to $4000.

 

Classy Dress Forms

Permission granted from Classy Dress Forms

At Classy Dress Forms, a custom-made series of soft mannequins can be made based from customer’s desired measurements and photos or from an existing mannequin.  A 3D model is created first for customer approval. The cost is $1390 per dress form.  The mannequin has a soft jersey cover without draping lines.

 

ROBOTIC MANNEQUINS

Another level of mannequins and body shape involves robotic mannequins from two different companies:  one in France and another in Hong Kong. The cost for the robotic mannequins is very expensive and these solutions are only practical for larger companies.  Robotic mannequins can be used to test clothing for medical, sport and fashion.

 

Euveka

Permission granted from Euveka

Permission granted from Euveka

Euvka has developed Emineo, a female robotic mannequin and its companion design software, Mineo. Emineo is a scalable robot for sizes 36 to 46 with rapid deformation in less than a minute.  Mineo can be used integrally or by zone to change height or width in less than 30 seconds in accordance with the body and garment size. Busts are modeled with a breast box that varies in size from A to E.  Spare covers are specially designed to aide visualization of the plumb lines.  Robotic mannequins for adult males and children are in development.  Cost range of the robotic mannequin is available by quote. To learn more: https://www.euveka.com/en/blog-2/

 

Winswin

Permission granted from Winswin

A Hong Kong based company Winswin has robotic mannequins (called iDummy) in female and male products lines, in shapes of full body, top body and bottom body forms. The body panels are based on human body research.  The range of proportions are closer to Asian sizes.  For example, for women, busts range from 78 to 100 cm (30.7” – 39.4”), hips range from 89 to 108 cm (35” – 42.5”) and heights range from 154 to 172 cm (5’ to 5’8”). For men, chests range from 88 to 108 cm (34.6” – 42.5”, hips range from 91 to 111 cm (35.8” – 43.7”), and heights range from 172 to 190 cm (5’7 ¾” – 6’2 ¾”).  The cost of the robotic mannequins is available by quote.

Covers would need to be fabricated to make it partially pinnable.

Should adjustable forms be made for commercial level durability without the robotics?

Summary

As described in Part One and Part Two blog posts, the physical forms that allow brands to test designs for size inclusivity are improving. The cost of true custom forms is still very expensive relative to the cost of the “off-the-shelf” forms.  Virtual forms are becoming more popular (and a topic of a future blog). However, the capability to change physical form is important to designers and students to understand body shapes and garment interactions.

Clearly the field is open to innovations – either by using robotics or easily fabricated body shaped dress forms.  

How should dress forms to be more inclusive?

 

Table 1: Partially or Fully Pinnable Dress Forms

Dress Forms USA
https://dressformsusa.com/collections/display-dress-forms
Pinnable half body forms, Realistic buttocks: Women’s 2-24; Male 36-46;
Pinnable Children Full Body Forms, 3 M to 14 T (G &B);
Display forms (that allows for use of pins) as well: Women’s 2-20, Men’s size 40
Form Types: Pinnable, Display
Shape Differences: Sell Fabulous Fit System
Cost Range: Display, $120 – $200; Dress Forms, $257- $679

 

Superior Model Form Company
http://superiormodel.com/community/
http://www.superiormodel.com/52-custome-dress-maker-forms
Standard forms for Women’s 4 -16, 22; Men’s 38 to 46, Bridal form with Derriere Women’s 4-14;
Certain Dress forms, ¾ forms, Leg forms not custom
Custom: Women, full body or half body forms; Men’s full body form, jacket form and Children, Toddler full body forms
Form Types: Pinnable, Display, Vintage
Shape Differences: Make custom forms from measurements
Cost Range: $470 to $1200+

 

Dress Rite Forms Company
https://www.dressriteforms.collections/dress-forms
Pinnable Dress Forms – both half body and full body forms;
Half body Women’s 2-24, full body 2-20; Men’s half and full body 36-42, Pinnable Children Full Body Forms, 3 M to 14 T (G &B); half scale Women’s 2-16
Form Types: Pinnable, Display
Shape Differences: Make custom forms by casting of person
Cost Range: $300 – $800

 

PGM Dress Forms
https://www.pgmdressform.com/Plus-Size-Women-Dressmaker-Form
Women Dress Form and Full Body, 0-20; Women Lingerie, 4-10; Juniors Dress and Full Body, 5-15; Women Half and Full Body size 16L- 30L; Men’s Half and Full Body, 36-52; Men’s Half and Full Body 36Y – 48Y; Children Full Body, 6M – 24M; Girl Full Body 7G- 14G; Boy Full Body, S, M, L; Full body with legs, double function, allowing to insert pole through center or through leg.
Form Types: Pinnable at angle
Shape Differences: Makes Custom forms from measurements and sell Fabulous Fit System
Cost Range: $300 – $500

 

Ronis Brothers
http://www.ronis.com/category_s/3.htm
Women’s Dress and Full Body, 4-16, or 12- 24; Junior’s dress and full body 7-15; Men’s dress and full body 34-46; Children’s dress and full body 2 to 6X; Boy’s and Girl’s dress and full body 7-16; Infant dress and full body 3M to 24 M; Young men’s 34-46;
Form Types: Partially Pinnable, Display
Shape Differences: None on website
Cost Range: $845 – $1350

 

Roxy Display
https://www.roxydisplayinc.com/webpage/dressforms/femalehalf.html
Women’s Half dress forms, size 2-24; Full dress forms, 2-20; Men’s Half and Full dress forms 36-42; Children’s 3M- 12T
Form Types: Partially Pinnable
Shape Differences: Sell own pad kit
Cost Range: $200 – $500

 

Only Mannequins
http://onlymannequins.com/Pages/Male-Female-Dress-Froms.php
See Row 2: Women Magnetic, Pro Size 2- 20; Men Size 36-42
Form Types: Fully Pinnable, Mannequins, Displays
Shape Differences: None on website
Cost Range: $135 – $215

 

The Shop Company
https://theshopcompany.com/
https://theshopcompany.com/dress-forms/professionals.html
Women Dress 0-24 and Full Body, 0-20; Men Dress and Full Body 36-46; Children Full Body 3M – 14, Children Half body 54-70
Form Types: Pinnable, Display, Mannequins
Shape Differences: Sell Fabulous Fit System
Cost Range: $200 – $550

 

Subastral Inc
https://www.subastralinc.com/dress-forms.html
Women Dress Form 2- 12, Dress From 2-18; Women Plus size 14- 24, 18L-24L; Women Plus size Full body 14L -20L, 16L-26L; Men and Children display and mannequins
Form Types: Partially Pinnable, Displays, Mannequins
Shape Differences: None on website
Cost Range: $80 – $640

 

Classy Dress Forms
https://classydressforms.com/catalog/
Women Half Body Form 2-16 US, 34-48 EU; Arms and Heads available
Form Types: Fully Pinnable, Polymer construction, cotton cover
Shape Differences: Make Custom forms from measurements or from existing Mannequin
Cost Range: Dress Forms $450